Showing posts with label woodworking. Show all posts
Showing posts with label woodworking. Show all posts

Saturday, February 7, 2009

Martinis

I read a very interesting article in The Washington Post by Jason Wilson about the origins and evolution of the martini. While the subject of martinis is not top of mind for me, I found this all very insightful and so, so true.

My father is one of those who began drinking gin martinis in college, you know, back in the 1950’s, smoking a pipe, wearing a coat with the patches on the elbows. It was the rage of the time. Later, when I was becoming of legal age, I fondly remember mixing him drinks where I would splash vermouth over the top only, or just say the words over the glass.

I remember sitting around with my father on one of the many fishing trips to Chincoteague Island, VA. The day was done, and we were regaling in our daily pack of lies, otherwise known as the fish stories of the day. He and I sat around drinking “martinis” made his way…no vermouth. I thought I would die. Talk about harsh.

In the article, Derek Brown says “when people finally experience a martini with unique and artisanal ingredients, it makes a world of difference”. The whole point of the article is that we Americans have somehow managed to stray from the original composition and intention of the martini.

I think that the furniture world has managed to stray from tried and true practices. When I show people a dovetail or mortise and tenon joint, they are just amazed this sort of joint is still created. The concept of wood from the trees stops people for a moment. When I say walnut, I don’t mean a walnut color, I mean a walnut tree – as furniture makers for centuries have intended it to be. So mix a real drink, and get some real furniture.

Wednesday, January 28, 2009

Luddites Anyone

I got into this debate with the twenty something, now officially thirty something, marketing director of ours (Hugs and kisses, Alison). Silly really, but it typifies this ongoing …well, let’s just call it a difference in the way we look at life. She was paying a bill through the company of hers with a fist full of cash. I was curious why she’d choose to use up all her cash rather than pay with a check or some other arrangements with the accounting people. Then it began. The obvious was pointed out…just go to the ATM. Duh! When I pointed out that I did not have an ATM card, and had less interest of getting an ATM card, and that I prefer to go inside the bank and hand my transactions to an actual person, with an actual pulse, I was accused of being a Luddite.

Curt, one of my partners, quickly tried to intervene, only to confess that he too shared my lack of a banking card, and preferred dealing with someone with a pulse rather than something that beeps and burps at you. He took the next barrage of scrutiny, only to slink off slightly bruised. Thanks for taking one for the team, Curt. Us Luddites got to stick together, don’t you know.

The other day we had an oops in the shop, and the solution was to shave the face of the entire cabinet back about ¼”. Not a difficult thing to do in theory, but to actually do it is very difficult. The only way to really do this was by hand...enter Kevin Parker, one of our craftsmen. Kevin has a real passion for hand planes, and all things in the craft that are old timey. So, Kevin was call upon, and he proudly marched over and whittled away on the face of this cabinet for an hour or so, successfully saving both the cabinet and hours of additional time.

Think about this for a minute. Hundreds and hundreds of thousands of dollars of equipment in our shop, and the best solution to this and many other problems was a $25 hand plane. Who’s the Luddite now, Miss marketing director smarty pants? I’ll bet this internet thing is just a passing fancy, too.

Friday, December 19, 2008

Pop Up TV Cabinets

We just had a nice little mention on Jeri Dansky's blog site. She was discussing various pop up TV cabinets, and seems to like ours quite a bit. What is shown is a solid Mahogany Glasgow credenza with art glass doors we made in house. Greg Gloor is the designer of this cabinet, which has been quite popular.

There are various ways to hide TV's. I own a Library Entertainment Center, which Erika and I just love. The bookcases slide to the left and right over the rear bookcases to reveal the TV. Check it out on the web site - www.hardwoodartisans.com in the entertainment center area.

Friday, November 14, 2008

Washington Spaces

I met a very interesting person today by the name of Jennifer Sergent. She is a reporter for Washington Spaces Magazine, one of the magazines we advertise in.

We found some common ground in that she and I went to the same high school - Langley - though several (read many) years apart. Also, she has a blog - washingtonspaces.com/blog like I do.

I found the time with her refreshing, like talking with an old friend. It's nice to meet someone new who has shared similar experiences at some other time. It was as if I had known her for years. Have you ever had that happen to you?

Tuesday, October 28, 2008

"I'm somebody now!"

I like to think of myself as being good at what I do. I work for a company that has been in business for 32 years, and I’ve been a part of it for the last 22. And yet every day I learn something new as a woodworker. In this field, it is very hard to be a “know-it-all,” no matter how hard I may try. So, as you can see, today when I make a piece of furniture for a customer, there are many things--collected over my 25 years as a woodworker--that I take into account. You might even consider me an expert furniture maker… even a master craftsman.

My extremely talented Marketing Director recently coerced me into writing down some of my sage knowledge in the form of an article, which we submitted to DesignLine magazine. Today the mail arrived, and with it came the magazine, with
my published article on pages 16 – 17! “The new phone book’s here! The new phone book’s here! I’m somebody now!”

So, what do you think? Did you learn something? Bonus points if you can guess which movie I’ve quoted.

Friday, October 3, 2008

Linnaea Updates

Dance, monkey, dance. The stress test worked.





Jason and me with "the slider" cabinet. The top doors slide to the center or the far left and right to reveal a jewelry drawer in the top middle. The drawer is on metal glides for full extension and is fully lined with a complete jewelry organizer. The drawers are curved fronts, like the case and top. These pieces should be in the showroom within two weeks.

Monday, September 29, 2008

Making Your Linnaea Dresser Be All It Can Be

I'm working on the pedestals for the Linnaea cabinets. We have been making decisions on the size of it, and it has been growing progressively. Seems like each time we work with it, the pedestal grows about 1/2".

The pedestal has legs that are set at angles to the case. The legs are actually 5-sided, with a beveled interior area for the skirts to connect. They are 8" high, and step out about 3 1/2" in two directions. This is fairly involved as far as pedestals go.

The concern over structure here is pretty big. Many people are not kind to their furnishings, myself included, and I have a genuine concern of these legs getting sheared off from the piece, getting dragged, hit with large objects, dropped, etc. I'm always thinking of the worst case scenario when I design and build furniture. We originally were going to use a metal corner bracket to help support the joint. We found that the screw needed to provide the majority of the strength would need to run through the intersection of the two skirts, and would actually diminish the joint's integrity by possibly fracturing the glued joint. If you have ever run a screw into a piece of wood and had the wood split, imagine running a screw into the intersection of three pieces of wood. Hard to imagine a good outcome here.

We decided that best approach to the problem was to do what they would have done in 1960, a good old-fashioned corner block that was glued and screwed to the skirts. You can see the difference between the metal corner bracket and the corner block in the photo. The effect is that the skirts become much more rigid, and thereby don't allow any flex in the leg joint. The real test will be when I stand on top of the chest to "stress test" the pedestal. I'll keep you posted.


Friday, September 26, 2008

Quarter Sawn Lumber

I was asked to write about wood, or more specifically, the way wood is cut. This opens up a whole bunch of doors, but for the purposes of this blog, we’re only talking about the way our lumber is cut for our uses.

There is a much better description of the way wood is cut in an article I was reading, so rather than bore you with my description, check it out. I will explain the basics here.

Plain sawn lumber is just as it sounds. It is cut flatly from the log, and is the most common way wood is cut. The net effect is a “cathedral” type grain pattern that is very pleasing aesthetically. Our cherry, red oak, birch, maple, walnut, and mahogany are all plain sawn.

Quarter sawn lumber is wood that has been taken from the tree very differently. The tree is first quartered, or cut into four sections. The boards are then taken from the tree in one of several different ways. The net effect is a straight grain, often times creating interesting patterns known as ray flecks.

There are two basic reasons why wood would be quartered, either for stability or looks. When you quarter lumber, it becomes more stable than plain sawn wood. It will expand and contract primarily the thickness of the board, not the width like plain sawn. The look of quartered lumber, or specifically the ray flecks, is the desired effect. It gives the lumber depth and interest in a different way.

The reason we carry quarter sawn white oak and plain sawn red oak is largely based on history. Quartered white oak would have been the wood of choice during the arts and crafts movement, the original one, a hundred years ago. As a result, many of our customers own antiques that they want to match or compliment in some way, and the quartered white oak just foots the bill. Red oak has traditionally been plain sawn with large, dramatic cathedrals in the grain patterns, so much like the expectations surrounding white oak, there are similar demands for plain sawn red oak instead of quartered.

You can get any log quartered if you like. I have worked with quartered cherry, maple, sycamore, red oak, white oak, and several others. Some types of wood have more drama in them when they are quartered than some others.

What is the best wood for you? I get asked this a lot. I get asked a lot of questions. What most people mean is “This is how I live, how many kids I have, how often I move, and what I want the piece for. Which wood is best here?” The answer is always the same within the varieties of the hardwoods we offer, the durability, longevity, soundness of each wood is comparable, so……………..the best wood for you is the one you like, the one that makes you happy. This sounds too easy!

Tuesday, August 26, 2008

Post Show


So, I survived the IWF show in Atlanta. As usual, it was a very long trip. We flew out on Thursday night, getting in around 11:00. When we got to the hotel, which we booked months and months in advance, we received “suites”. Actually, we got rooms set up for meetings with no beds in them! So, what else is a guy to do at 11:30 at night in a strange town with no bed? We went to the bar and shot some pool and drank beer for two hours. We all (six of us) ended up sleeping on cot sized roll-away beds! Nice.

Friday was the usual walking around for 8 or 9 hours, and then meeting in the lounge to discuss the day and the next plan of action. I specifically went to the third building of three, the hardware building, looking for very specific things like leveling feet and lighting and knobs and touch-up kits. Not all real exciting stuff, but hard to find, even for us.

I was so excited to find exactly what I had come for – a new lighting supplier. The guy makes solid metal casings with the new LED lamps, and will custom-make the wiring harnesses to our specifications!! These lamps were really, really nice stuff-- expensive, but nice. Best of all, it is all made in the US, in Miami, Florida no less. So, after finding this guy and spending an hour with him, I felt like I could just enjoy the show, which I did.

Another thing that I pursued was finding college contacts. At the IWF, they will often times have student furniture on display. Assorted colleges will have booths set up. This is sort of a recruiting practice. I met up with the Virginia Tech Wood program. We sponsored a student this summer from Tech, and it worked out well. He was a delight to have here. My hope is I can find the “next generation” craftsman to take over this thing in 20 years.

Friday night was a surreal adventure. I found myself at a Mai Tai restaurant with my partners and I being served smoked steak. And yes, back to the cot roll-away bed! Saturday was a follow up day, which it always has been. I took all my partners to show them the lighting find. We all agreed this was the thing……..winner, winner, chicken dinner! I was shown three specific machines that they were considering, and an AutoCAD based drawing program that we are considering implementing on the sales floors.

Out of time and out of energy, back to the airport we go. During our lunch/dinner, as a group we sorted out and designed a new dining chair to go with the new Linnaea collection. There is something bigger and almost magical about the trips my partners and I have taken over the years. Call it synergy, call it cohesiveness, I call it the cumulative brain power of 150 years of experience. This is what ultimately makes these trips worth doing for me.

Thursday, August 21, 2008

The Show


I’m headed to Mecca, I’m going to see the Holy Grail, going to the show….. otherwise known as the International Woodworking Fair. For tool nuts, this is the pinnacle of shows. It’s something like two million square feet of tools, hardware, finishes, lumber, and pretty much everything you can imagine (and some you can’t) that has to do with woodworking. It’s crazy big, insane busy, and I love and hate it at the same time.

This is work. While it’s interesting, I will be walking around, sort of getting tugged in different directions for about 10 hours a day in Atlanta. It’s exhausting……and exciting. We have plans to pick up several machines and hand tools at this show, but you never really know what you’ll find. For Hardwood Artisans, we are sort of the biggest of the small fish in a really big pond. It is difficult to find the correct size and priced machines that work for us.

I am specifically going to the show to find a new lighting and electrical supplier. Now, this might not sound exciting to you, but for me, this is big fun. The lighting industry has gone through a lot of changes in the past few years, and in an effort to improve our product, I need better solutions. LED lights are becoming standard, power supplies with USB ports, and even very clever florescent lamps are evolving as the preferred solutions to the consumers needs.

The vendors take the time to hire all sorts of people to gain your attention. I’ve seen hired pool sharks, jugglers, impersonators, and actors at these events. Even Norm Abrams has been hired to sit and sign autographs and do picture op’s with the guests. What a freak show, not that I’m calling Norm a freak…..he’s our idol. I’ll let you know next week what happened at the show.

Friday, May 16, 2008

How I Design













I have a gift that I didn’t know I had as a child. I always knew I looked at things a bit different, but I didn’t know what that meant. Well, here it is. I can close my eyes and dissect a cabinet stick by stick, and in reverse. Some people can play music, or perform surgery, or engineer bridges. I can’t do any of that, but I can visualize like these people do.

Design is a tricky thing. Changing one thing can alter the aesthetics of a piece considerably. When I draw, I don’t use dimensions aside from the component sizes. I prefer to place a fixed shelf where it looks best, not where some mathematical formula tells me to put it, like the golden rule for a perfect rectangle. I might move a shelf ten different times before I’m happy with its placement. This happens because I need to work within the confines of the component sizes. I can’t have four different thicknesses of shelves.

Back when I used to hand draw with a scale ruler and graph paper, I used a lot of white out, a whole lot. Now-a-days I draw rough sketches and then AutoCAD the drawing. I end up making a lot of changes as I work through the design with the customer.

I designed a couch for a customer several years ago. We liked the way it turned out, and made it a standard piece. The original drawings are below, with a variety of chicken scratch notes made on the sheet. There is a whole write up on how to build the piece in addition to these notes, but it all starts with the design.





















































Monday, March 24, 2008

Plant Germination Stand























Well, here is the finished plant germination stand. This photo shows the cleats and pocket screws used to construct the stand. This view is the inside area where the "tray" goes. so all the screw holes are concealed by the plastic liner in the tray.












Here I am in my home shop soing the final assembly (Erika took the picture). Notice the wood stove on the left. Keeps us nice and toasty during those long winter days working out there.

I put 10 four lamp bulbs in the shop. It's very bright in there, as the picture shows.



Here's a photo of the finished unit. I did some nice wire management down the back leg, so it's very clean. The lamps are set up on a timer. See my babies.....tomatoes and peppers. As of today, the tomatoes are 10" tall.
If you would like some information on this project, leave me a comment. Thanks. Mark











Friday, March 21, 2008

Plant Germination Stand And The Brain

About 15 years ago, I made a seed starter station from some plans out of one of those how-to magazines. You know the kind I mean, with florescent lights and liners for the trays to hold the soil medium and seeds to start their germination. This worked out fine for our initial garden measuring 8’ x 8’. Well, since then, we have outgrown its capacity and need to make an additional one for the 80 tomato and 80 hot pepper plants, and the dozens of annuals regularly grown from seed now. The new planting station has become an easy and fun project that my wife and I have enjoyed working on together. Perhaps you need one.

Some simple tools and supplies would be needed to complete this project. A miter saw, a cordless drill with drivers and countersinks, and a pocket screw jig (like a Kreg Jig), glue, screws, some 3/8” luan, wood, and of course lights.

The entire project is just glued and screwed together. We have been working on this now for several weeks, doing bits here and there. I’ve taken some photos of the progression. I should have a finished piece, complete with lighting, done by next week.

Erika does all my cutting, the product of having built a house together, so she started out cutting the vertical parts, and then the cross members at the ends. A funny thing happened about half way through the project. She got confused about the orientation of a board. I explained to her how I wanted the placement, and she stared sort of blankly at me and asked “How do you think this stuff through like this?” I just laughed, because I have always known that my brain processes thoughts and images far differently than hers. She, for example, can visualize colors. I cannot, but I can build and de-construct a coffee table stick by stick in my head. Odd thing, that there brain.

If you would like some specifics on the actual construction, post a comment with your email address and I'd be happy to send you some mildly confusing parts lists and instructions.....some assembly required.